Industrial and Medical Oxygen/Nitrogen Plant

Oxygen is an important industrial gas which is used in wide range of industries for applications such as melting, mining, and manufacturing of steel and other metals, production of chemicals, medical support, production of stone and glass products. It is also used in hospitals for administering life-support and for anesthetic purposes. Our oxygen gas plant generates oxygen with purity of 99.7% or above. We manufacture plant machinery in different capacities ranging from 25 m3/hr- 1000m3/hr. Our company is renowned for fabricating oxygen systems that functions at a low pressure process of 6 to 8 bar using the advanced rotary air compressors.

We have been awarded with 9008:2015 and CE certification. Our company has entered into a technical collaboration with an acclaimed Italian company, ING. L. & A. BOSCHI. The company is trusted all over the globe because of its innovative developments in the application of cryogenic distillation technology. The latest technology is used in the fabricating of the machinery with designing known for its reliability and durability. The machinery is fully automated which can be operated by a single semi-skilled operator. Each oxygen plant is equipped with color display panel that monitors purity of oxygen plant and if oxygen level drops it will give off an alarm and shut off the system.

Technical Specification
	MODEL	CAPACITY IN M3/HOUR	NUMBER OF CYLINDERS PER DAY	Purity of oxygen produced	Pressure of oxygen in cylinders
OXYGEN NITROGEN PLANTS	UBP-25	25	100	99.7%	150-200 BAR
	UBP-50	50	200	99.7%	150-200 BAR
	UBP-80	80	300	99.7%	150-200 BAR
	UBP-100	100	400	99.7%	150-200 BAR
	UBP-130	130	500	99.7%	150-200 BAR
	UBP-150	150	600	99.7%	150-200 BAR
	UBP-170	170	700	99.7%	150-200 BAR
	UBP-200	200	800	99.7%	150-200 BAR
	UBP-300	300	1200	99.7%	150-200 BAR
	UBP-400	400	1600	99.7%	150-200 BAR
	UBP-500	500	2000	99.7%	150-200 BAR
	UBP-1000	1000	4000	99.7%	150-200 BAR

Competitive advantages

High Purity Oxygen 99.7% suitable for medical uses
A type European quality oxygen plant stainless steel cryogenic grade material column
Easy installation and commissioning
Low power consumption due to Low pressure (5 to 7 Bar) process
Low maintenance due to no reciprocating parts
Fully automatic air cooled design Rotary Air Compressor
Nitrogen output at high purity up to 5 PPM
CE certified product with design as per European Gas Association guidelines for ASP’s
Cryogenic expansion of air for cooling via Expansion Turbines
No special civil foundation required for any part of the plant
Hydrocarbon vapor level reduced below 0.003 PPM to ensure safe operation

Applications

Oxygen is extensively used across numerous industry verticals. The largest consumption of steel is in the steel industry followed by chemical and other industries.

Metallurgical industries for oxygen enrichment of furnaces
Paper and Pulp industries for Oxy bleaching and delignification
Glass industries for furnace enrichment
Chemical industries for oxidation reactions and for incinerators
Water and Wastewater treatment
Metal gas welding, cutting and brazing
Fish farming
Glass industry
Food processing

Scope & Supply

Air Compressor: Rotary air compressor screw type can be used for smaller size plants up to 50 m3/hr & 1000 m3/hr. Up to 40000m3/hr. Centrifugal compressor can be used for higher size plants.

Air pre cooling system: Air separation plants adopt chilling system in all air pre-Cooling systems.

Air purification system: Molecular sieves are used in the air purification system to remove the Co2 & moisture for the process air at low- Pressure.

Air separation column: (Air separation column-cold box) consists of outer steel casing, Main heat exchanger, liquefier, Bottom column, Top column, Condenser, Sub-cooler, Liquid oxygen & nitrogen filter. Cooling pipe line, insulation material, Digital electronic temperature indicator & scanner, PT 100 sensor, DP gauge monometer, Expansion valve with long stem type with pointer & index & wheel -1 set.

Expander: Expander is used for giving cooling to the air for the liquefaction process and braked by booster, so as to reduce the expanded air volume, stabilize the upper columns working condition and reduce power consumption. The turbine expanders have complete trouble free working and long life and reliability.

Control Panel: Pure nitrogen plants can be configured for automatic operation through a pc. This will use out switching valves of German or Japanese and motorized cryogenic valves on cold box.